Our Special Utility and Services
Our Innovative Utility and Services
1.) Water Purification system inbuilt with Ozone Treatment
Advantages of Ozone Treatment on Eva Grow EHGC Shell Products
- Strong Disinfectant: Ozone is a powerful disinfectant that can effectively kill bacteria, viruses, and other microorganisms.
- Broad Spectrum: Ozone has a broad spectrum of activity, targeting a wide range of contaminants, including organic and inorganic compounds.
- No Residuals: Ozone decomposes quickly, leaving no harmful residuals in the treated water.
- Effective against Cryptosporidium and Giardia: Ozone is effective against these waterborne pathogens.
2.) Chiller system with 120% contingency
A proper chiller equipment facility is crucial for producing high-quality EHG (Empty Hard Gelatin) shells. Here's why Eva Grow Facilitated such an advance chilling system.
Importance of Chiller Equipment
- Temperature Control: Chillers help maintain a consistent temperature, which is essential for EHG shell production.
- Humidity Control: Chillers also help control humidity levels, preventing moisture from affecting the shells.
- Product Quality: Proper temperature and humidity control ensure that the EHG shells meet the required quality standards.
Benefits of Chiller Equipment
- Consistent Product Quality: Chillers help maintain consistent product quality by controlling temperature and humidity.
- Reduced Defects: By controlling temperature and humidity, chillers reduce the likelihood of defects in the EHG shells.
- Increased Efficiency: Chillers help optimize the production process, reducing downtime and increasing efficiency.
3.) QA, QC and inhouse testing Laboratory
Why Eva Grow focused onto Quality?
- Total Build-up area for QA, QC, IPQC, IPQA and MLT is 20% of Manufacturing Block.
- QA/QC manpower ratio is 27% of total head count in the plant operation.
- Approx 10% ASSET ratio of QA/QC equipment's.
4.) MICROBIOLOGY TESTING LAB FACILITY
Apart from the robust process implementation like Ozone Equipment in view of Microbial controls in place, Eva Grow has an ISO 7 cleanroom facility for Microbial Testing Inhouse. It is Equipped with the following ASSETS,
5.) MANUFACTURING BLOCK
Eva Grow is Equipped with a World's First Empty Capsule Manufacturing Machine To Manufacture 5.1 Million Capsules (Per Day / 24 hours) which leads us on the current capacity of 6.56 Billion Capsules/Annum. Our manufacturing block is designed with line lay-out system which provide Free product to product cross contamination. We believe in continual improvement. Hence, the manufacturing capacity increase is under progress. Our EHG Capsule molding machine technology is far advance and having automatic controls on Centralized Machine Lubrication System, Various Electronic and Automated Electrical Torque-Based Safety Devices, Set of Stainless-steel Dipping Tank, for Cap and Body both, Machine Pin Bars Conveyor with Aluminum Profiles and Stainless-Steel Rollers, Programmable Servo Motors (47 axis to 52 axis) in all the Mechanisms and Sections, On line Viscometers for Cap Side and Body Side, Drying Hoods(Drying Klins) Manufactured Out of Stainless Steel, with in Built Heater System and Controls/Sensors to Achieve Respective Set Hood Temperatures for Even, Perfect, and Uniform Drying of Capsules which gives best quality of Empty Hard Gelatin Capsule Shell Product and it is improving filling machine yield performance.
BULK SOLUTION PREPARATION
CAPSULE MOLDING PROCESS
